OEM/ODM Roadway Lighting Manufacturers & Exporters

Precision Engineering, Intelligent Connectivity, and Custom Infrastructure Solutions by Jiangsu Lukas Lighting Co., Ltd. (Established 1998)

Decarbonizing Roadway Infrastructure: Engineering The Next Generation of Smart Illumination

Modern public works and urban developments require lighting infrastructure that transcends traditional structural limits. As municipal corporations and global engineering consortia target Net-Zero emissions, the mandate for roadway illumination has evolved from basic lumen delivery to intelligent energy management, optical precision, and structural endurance.

At Jiangsu Lukas Lighting Co., Ltd., we serve as a premier OEM/ODM strategic partner for international importers, civil contractors, and electrical distributors. Established in 1998, we offer comprehensive engineering services that convert complex photometrical layouts and performance criteria into highly efficient, scalable manufacturing programs. Operating from our advanced, vertically integrated facilities in Jiangsu, China, we ensure all outdoor luminaires, smart solar assemblies, and high-mast installations provide industry-leading lumens-per-watt efficiency while keeping maintenance cycles minimal.

“Modern roadway lighting is no longer just a passive utility. It forms the spatial and electrical backbone of smart cities, requiring dynamic optical adaptability, IoT integration, and long-term durability in challenging outdoor environments.”

Jiangsu Lukas Lighting: Our Legacy & Commercial Capabilities

1998
Year Established
11k m²
Production Facility Area
ISO9001
Quality Certification
25+
Years Innovation Legacy

Founded in 1998, Jiangsu Lukas Lighting Co., Ltd. was built on a commitment to innovation, quality, and environmental sustainability in the outdoor lighting sector. Over more than two decades, the company has transitioned from a localized component developer into a comprehensive manufacturer specializing in smart, energy-efficient street lighting and architectural lighting systems.

Our manufacturing facility spans over 11,000 square meters in Jiangsu, China, housing automated assembly lines, research labs, and photometric testing centers. By maintaining in-house control over mechanical, thermal, and optical designs, we provide tailored OEM/ODM solutions to meet the exact municipal specifications of clients in Europe, the Americas, Southeast Asia, and the Middle East.

China Industry 4.0: Modern Manufacturing & Testing Assets

Our factory features advanced manufacturing and quality assurance equipment to guarantee product precision at scale:

01

Automated Encapsulation & SMT

Equipped with high-speed surface-mount technology (SMT) lines to ensure precise placement of LEDs and driver components with minimal thermal resistance.

02

Precision Metal Processing

CNC laser cutting machines and high-pressure automatic die-casting units produce light enclosures with excellent mechanical strength and heat dissipation.

03

Robotic Welding & Coating

Robotic welding systems ensure consistent joinery, while automated powder coating lines apply weather-resistant coatings to protect against corrosion.

04

Optoelectronic Evaluation

In-house integrating spheres, goniophotometers, and thermal chambers allow us to perform full IES profiling, IP rating validation, and stress testing.

Step-by-Step Integrated Manufacturing Flow

Raw Material Preparation
Raw Material Preparation
Solar Panel Fabrication
Solar Panel Fabrication
Battery Assembly​
Battery Assembly​
Pole & Bracket Processing​
Pole & Bracket Processing​
Controller Integration
Controller Integration
Luminaire Assembly
Luminaire Assembly
System Integration & Debugging​
System Integration & Debugging​
Burn-in & Quality Inspection​
Burn-in & Quality Inspection​
Reflective film laminating
Reflective film laminating
UV curing
UV curing
Welding and forming
Welding and forming
Assembly and welding
Assembly and welding

Technical Roadmap & Future Outlook

Roadway and public lighting systems are transitioning to serve as key access points for smart city technology. At Lukas Lighting, our research and development programs focus on four primary technological pillars:

1. Adaptive Dimming and Smart Connectivity

Integrating IoT nodes via NEMA 7-pin and Zhaga Book 18 interfaces allows road lights to communicate dynamically with centralized management platforms. Using cellular (NB-IoT/LTE-M) or mesh networks (LoRaWAN), operators can adjust light levels based on real-time traffic volume, ambient weather conditions, and seasonal changes, reducing energy consumption by up to 40% compared to fixed-schedule LED layouts.

2. Next-Generation Solid-State Efficacy

We are developing high-density LED arrays capable of reaching system efficacies of over 180 lm/W in warm color temperatures (3000K-4000K). This minimizes glare while maintaining the high Color Rendering Index (CRI) required for highway visibility. By pairing high-efficacy chips with reliable constant-current drivers, we achieve system lifetimes exceeding 100,000 hours (L90B10).

3. Off-Grid Hybrid Solar Integration

To meet the demand for carbon-neutral infrastructure, we design off-grid and utility-hybrid solar street lights. These systems use monocrystalline silicon panels with efficiencies above 22%, combined with Lithium Iron Phosphate (LiFePO4) battery systems and MPPT controllers. This design ensures reliable operation even during extended periods of overcast weather.

4. Dark Sky Compliance and Optical Control

Our precision optical lenses deliver light only where it is needed, minimizing skyglow and light spill. We offer custom Type I, II, III, IV, and V light distributions to meet standard municipal specifications, reducing glare for drivers and preserving natural night sky conditions for local ecosystems.

The Lukas OEM/ODM Customization & Engineering Workflow

We provide a structured engineering process that translates our clients' requirements into field-ready products. Whether you need a modification of an existing luminaire or a new custom housing design, our engineers guide each project through five key stages:

01

Photometric Simulation

Our engineers use DIALux and AGi32 software to model road designs, ensuring the luminaire configurations meet regional luminance and uniformity standards.

02

Thermal Design

We use SolidWorks Flow Simulation to optimize convective heat sink paths, keeping junction temperatures low to prevent early LED degradation.

03

Rapid Prototyping

Using 3D sand-casting and CNC tooling, we create functional metal samples within weeks for mechanical fit checks, optical testing, and ingress validation.

04

Compliance Testing

Luminaires are tested in-house for IP66 waterproof ingress, IK08-IK10 impact resistance, salt spray exposure, and surge protection up to 10kV/20kV.

Macro Lighting Solutions by Application

Lukas Lighting designs systems to meet the unique mechanical and optical challenges of different installation environments:

Highways & Expressways

Requires high lumens, precise glare control (UGR < 19), and robust surge protection to withstand voltage fluctuations on long electrical runs. Ideal for our high-power LED systems.

Urban Arterials & Intersections

Focuses on color rendering and beam control to ensure pedestrian safety. These systems are often pre-wired with IoT smart nodes for centralized dimming controls.

Pedestrian Paths & Parks

Prioritizes warm color temperatures, architectural integration, and vandal-resistant housing (IK10) to create safe, welcoming public spaces.

Airports & Industrial Sites

Demands high reliability and specialized certifications, such as ICAO standards for aviation beacons, to ensure safety in critical industrial areas.

Local Support, Certifications & Global Compliance

Navigating international safety and performance regulations is essential for successful infrastructure deployment. Lukas Lighting products are manufactured in compliance with international standards, helping simplify local approval and verification processes:

  • CE & RoHS Compliance: Guarantees that our products meet European safety, health, and environmental standards.
  • ISO9001:2015 Manufacturing: Underpins our standard quality control processes, ensuring consistency from raw material testing to final product inspection.
  • IP66 and IK09/IK10 Certifications: Confirms dust-tight performance, water-jet protection, and mechanical impact resistance in outdoor environments.
  • ICAO Aviation Standards: Ensures our specialized products, such as runway and obstruction lights, comply with international aviation requirements.

Additionally, our established relationships with international testing labs (TÜV, SGS, Intertek) allow us to expedite regional certifications (such as UL, DLC, SASO, or NOM) based on customer request.

Technical Specifications & Procurement FAQ

Common technical questions regarding our OEM/ODM lighting manufacturing and engineering support:

What LED drivers and chip sets does Lukas Lighting use in its roadway luminaires?
To ensure reliable long-term performance, we use high-efficacy LED packages from leading suppliers, including Lumileds, Cree, and Osram. Our standard drivers include programmable constant-current units from Inventronics, MeanWell, and Sosen, which support 1-10V, DALI, and PWM dimming protocols.
How does Lukas Lighting handle thermal management in hot climates?
Our housings are cast from high-purity ADC12 die-cast aluminum, featuring vertical cooling fins designed to prevent dirt buildup while maximizing convective airflow. This thermal design keeps junction temperatures below 75°C (at an ambient temperature of 25°C), ensuring the phosphor layer remains stable over time.
What are your typical lead times for custom OEM/ODM projects?
For standard modifications (such as changing optics, drivers, or housing colors), lead times are typically 4 to 6 weeks. For custom tooling projects, design and mock-up verification usually take 6 to 8 weeks, followed by 4 weeks for pilot production and certification testing.
Do your solar street lights operate reliably in coastal or high-humidity regions?
Yes. We apply electrophoretic powder coating and use A4 marine-grade stainless steel hardware to prevent salt air corrosion. Our battery compartments are IP67 sealed, and our electronics are treated with conformal coatings to protect against humidity and condensation.